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‘No Smoke and Mirrors’: New Baler Helps Flagler Beach Recycle 4 Tons of Cardboard a Week

September 26, 2023 | FlaglerLive | 8 Comments

Flagler Beach's Sanitation Department is now in the cardboard baling business: it placed 18 tons of cardboard, or 24 bales, on a truck last month when the new system kicked off. (Rob Smith)
Flagler Beach’s Sanitation Department is now in the cardboard baling business: it placed 18 tons of cardboard, or 24 bales, on a truck last month when the new system kicked off. (Rob Smith)

Flagler Beach Sanitation Director Rob Smith is constantly looking for the next big thing his department can do for his little city.

A year and a half ago he launched Big Blue, the glass-crushing and recycling machine that won him and the city an award.




In spring the department launched a limited plastic recycling program. The city contracted with NexTrex to give residents the opportunity to recycle plastic bags, grocery bags, bread bags and plastic wrapping film. Receptacles were placed in a few locations around the city for drop-offs–at City Hall, the police station, the public library, the Methodist Church on the south side, 7-Eleven and the Beverly Beach Town Hall.

Smith said Flagler Beach was the first city in the state to have such a contract with NexTrex, which pays 8 cents for a pound of plastic. (He’s right: a few businesses in the state have contracted with the company, but Flagler Beah is the only city to have done so.) NexTrex then processes the plastic into materials used to build decks and rails. Some of it could end up railing the city’s new boardwalk, if and when the city gets around to rebuilding it.

rob smith
Rob Smith. (© FlaglerLive)

And now, since mid-August, the department has been shipping out tons of cardboard for recycling, packed with its own heavy-duty baler–a different kind of big blue machine that hulks in a corner of a Sanitation Department hangar, its maw ready to feed on a cascade of cardboard. Smith acquired the used baler for $6,000. It can compact 1,500 pounds of cardboard into a single bale.

The city has been recycling cardboard since spring 2021, though until recently it was a less systematic method. The city was trucking the loose cardboard to ELS Environmental in Bunnell. “He was baling it and reaping the rewards, but we knew it was at least getting recycled. But now we’re following through,” Smith said.

Starting Aug. 17, Flagler Beach took over its own baling. That day, the Sanitation Department placed 24 bales–18 tons–on the bed of a truck. “It was the first truck to leave the city of Flagler Beach Sanitation to go to the mill with our own cardboard, which is pretty cool,” Smith said.




“We’ll be able to do more,” Smith said. “What I want people to understand is they need to not put cardboard out on trash day. It needs to be out on Wednesday, on recycled day. I want them to see that this is actually going on. There’s no smoke and mirrors. This is the real deal. I mean, it’s happening.”

There are exceptions: no pizza boxes. No cardboard that has touched food. Residents pay $2 a month in recycling fees, as part of their trash bill, which runs about $22 a month (some $10 less than in Palm Coast, where the residential fee is $32.32 a month).

A lot of the city’s non-residential cardboard comes from businesses like Dollar Tree, where cardboard gets picked up every two days. The rest is residential waste. Prices for recycled cardboard vary from $60 a ton to $120 a ton, depending on the market, Smith said. But the city is saving $46 a ton by not dumping it. “We’re not making a ton of money off of it. But it’s paying for itself,” Smith said.

flagler beach baler
Ready to bale. (© FlaglerLive)

To the chagrin of residents, the city had abandoned all but some aluminum and some cardboard recycling in spring of 2021 before easing back into glass, those plastic wrappers and bags, tin, and now cardboard in a bigger way. “Soon we’ll be setting up a compound dump behind the fire station where they’ll be able to drop off all plastics,” Smith said. But newspaper recycling will not return: “Eight people in town have newspapers,” he said, though the Santa Maria del Mar Catholic Church on North 10th Street still has a newspaper recycling box in its parking lot. Smith doesn’t think it ever fills up.

“It’s sad to say but recycling has got to make revenue to be viable it’s just what it is,” Smith said. “But I just want everybody to see that has happened. There’s no pretend.”

In recent years, since China stopped accepting the world’s trash and much of its recycling materials, Americans have become suspicious of recycling claims, suspecting that much of their recyclables ends up in landfills anyway, because trash-hauling companies can’t make money from recycling. That’s still true today: ABC News placed trackers on materials put in recyclable bins in 10 states. Its investigation found that “of the 46 trackers placed in bundles of plastic bags that ABC News dropped off at stores across the country, the vast majority – after months – had not ended up at locations associated with plastic bag recycling.”





The demand for cardboard is having a devastating effect on forests and the environment. It may have been recycled from paper. But all cardboard started as a tree. “Cardboard manufacturers broke production records in 2021, and they’ve been breaking them basically every quarter since,” The New York Times reported last year. “By 2025, according to one estimate, the size of the international market for corrugated packaging will reach $205 billion, commensurate with the gross domestic product of New Zealand or Greece.”

Even before Covid, in 2020, American manufacturers were generating more than 400 billion square feet of cardboard. Amazon alone shipped an estimated 7.7 billion packages in 2021. On the other hand, the American Forest & Paper Association and Fibre Box Association is reporting this year a steep, 8.4 percent decline in demand for cardboard boxes in the fourth quarter of 2022, the steepest decline since the Great Recession.

There's no shortage in trashed cardboard at the Sanitation Department. (© FlaglerLive)
There’s no shortage in trashed cardboard at the Sanitation Department. (© FlaglerLive)
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Reader Interactions

Comments

  1. Kat says

    September 26, 2023 at 12:12 pm

    Thank you, Flagler and Beach for having transparency where recycling is concerned and consistently looking for ways to improve. I live in the unincorporated part of the county and diligently separate my recyclables, but I have serious doubts that my efforts mean anything as my husband has often seen the garbage collection/recycling all thrown in the same truck.

    We have made a very concentrated effort to cut down on single use plastics. We are trying to use rags instead of paper towels and have switched to bamboo toilet paper. If we all change our habits a little bit, it adds up to a big difference for the planet.

  2. Dennis C Rathsam says

    September 26, 2023 at 12:18 pm

    Too bad we dont have any one here in P/C that has a functioning brain! I tip my hat to you sir!

  3. JimboXYZ says

    September 26, 2023 at 2:30 pm

    What is alarming is all the cardboard & plastics that are recycled. Wal-Mart has at least 1 baler machine per location and they have always made/make their night shelf stockers make cardboard & plastic bales. Dollar Tree ? How much of that recyclable debris is Amazon or anything else online shopping ?

    I’m really surprised that this hasn’t been done a long time ago. Smaller SE USA towns have always had a centralized location for dropping off garbage & recyclables since the 1980’s. Trust me on this, we used to load the bed of the pickup truck with the weekly trash & drive over to the dumpster site in Murphy, NC. Imagine how much that would save for fuel for garbage trucks if everyone loaded up the trunk of their car with a few days worth of trash like the 2X weekly schedule is already/anyway. I mean you have to drive to the grocery store every few days anyway. Yeah it’s self service, but it could also eliminate a majority of the cost of waste disposal service that has happened under the Biden inflationary economy. In a way it’s like an apartment complex dumpster, only there should be separation of garbage vs recyclables.

  4. Laurel says

    September 26, 2023 at 2:38 pm

    You go Rob Smith! I’m telling you, Flagler Beach’s waste and recycling is the best I’ve seen up here. Their workers are great, cooperative and thoughtful. I’m so glad they haven’t been replaced by independent companies, that eventually rise in costs to the public.

    I’ve heard some negative stuff about Waste Pro and recycling. I’ve seen them throw recycling in with trash, but I don’t know what happens at the other end. People ask me why I bother to recycle and I tell them I’m doing my part, what others do is on them

    Keep it up Flagler Beach! :D

  5. jeffery c. seib says

    September 26, 2023 at 6:12 pm

    Congrats to the garbage director in Flagler Beach. These are the steps we have got to take to keep our homes and communities going forward because if not landfills will take up more land and result in more problems for us all. One small step for Flagler Beach, one (possible) giant leap for the rest of us. In palm Coast, our solid waste costs will be increasing every year forever. A city expenditure on something like this would reduce the amount going into the garbage trucks and may help to lower the amount of increase over time.

  6. Villein says

    September 26, 2023 at 7:25 pm

    This is way better than electric car charging stations. Try harder Palm Coast!

  7. Endless dark money says

    September 27, 2023 at 9:20 am

    So recycling only happens if its profitable, hahahaha were not screwed or anything. Enjoy today cause tomorrow the water will be more toxic, the air will have more pollutants, the soil will be more degraded by plastic, the oceans becoming more acidic, the temperature rising. But think of all that money the shareholders are making.
    This mainly happens as oil companies purchase our politicans so they are paid to deny our eco terrorism. We subsidize platic and oil but not recycling . Older people really set up future generations for a short life with a toxic environmet. Short term profits is always more important than your existance. Make the most of the 6th extinction and get back to work you boss needs a new boat.

  8. Hammock Huck says

    September 28, 2023 at 9:52 am

    You get what you vote for in P/C, selfish, out of touch, morons. Do the county a huge favor and keep them within the boundaries of your over-populated, crime and traffic-infested city.

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